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Eventually, forklift components would wear and must be replaced. Purchasing new parts could become a costly venture so another idea is to acquire used lift truck components. This could save a lot of cash in the long run. It is a great idea to acquire used lift truck parts that have been reproduced. These components will ensure that you are getting parts which would work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Broken or worn parts which are reproduced are a cheaper answer compared to rebuilding. With rebuilding components, only the components which are broken or worn out get replaced, which means that other wearable components can break down soon after acquisition.
Remanufactured components are cleaned after being taken apart and have the unusable parts replaced. This technique can offer the best assurance for second-hand components. All wearable components are replaced regardless of age or wear which is one more reason why remanufactured parts overall work so much better. Whichever component within the part is new and this offers much longer life to the second-hand part. Depending on the lift truck components that are being redone, the cleaning process and the whole remanufacturing process would vary.
Testing and Replacing Components
After complete disassembly, the engines are oven cleaned. Different components of the engine like spark plugs, pistons, rings, valve springs, filters, and valves could be replaced during the remanufacture process. The engines are hot tested after reassembly to guarantee that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are pressure washed, disassembled and oven cleaned. A comprehensive examination is performed in order to check for any cracks. Bushings, seals and bearings are all replaced. Normally, the replacement parts utilized on transmission components meet OEM specifications.
Wearable components
A few lift truck components like for example torque converters, the alternator, the water pump, the starter and steer axles can be quite serviceable after worn parts are replaced. The electronic control in the electric forklift is maintained by the control card. This particular card could also be reproduced with replacing all aged and worn out parts. Unlike different lift truck components the control card could only have the worn and aged parts replaced.
OEM Specs
Parts which are remanufactured have to be meticulously examined upon reassembly to ensure they are in good condition before being sold. When acquiring these parts, it is a good idea to make sure that they have undergone all of the proper testing and inspections. On certain bigger parts like for example engines, transmissions and steer axles, OEM specification replacement parts must be used.
The dealer of used lift trucks and parts can ensure that the reproduced parts have met OEM specifications and that these components meet industry standards. A lot of details go into remanufacturing used parts. This attention to detail offers more serviceability out of reproduced parts opposed to the parts that were just rebuilt.
