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Leaf chains are steel chains with a simple link plate and pin construction. The chain number refers to the lacing of the links and the pitch. The chains have specific features like for instance high tensile strength for each section area, which enables the design of smaller devices. There are A- and B- kind chains in this series and both the BL6 and AL6 Series include the same pitch as RS60. Finally, these chains cannot be driven using sprockets.
In roller chains, the link plates have a higher fatigue resistance due to the compressive tension of press fits, yet the leaf chain just contains two outer press fit plates. On the leaf chain, the maximum acceptable tension is low and the tensile strength is high. When handling leaf chains it is essential to confer with the manufacturer's instruction manual in order to guarantee the safety factor is outlined and utilize safety measures all the time. It is a better idea to exercise extreme caution and use extra safety guards in applications wherein the consequences of chain failure are severe.
Using a lot more plates in the lacing causes the higher tensile strength. For the reason that this does not improve the maximum permissible tension directly, the number of plates utilized could be limited. The chains need regular lubrication because the pins link directly on the plates, producing a very high bearing pressure. Utilizing a SAE 30 or 40 machine oil is normally advised for the majority of applications. If the chain is cycled more than one thousand times on a daily basis or if the chain speed is more than 30m for each minute, it will wear very rapidly, even with continual lubrication. Thus, in either of these situations the use of RS Roller Chains will be more suitable.
The AL-type of chains must only be used under certain conditions like for example if wear is not a huge problem, if there are no shock loads, the number of cycles does not exceed 100 each day. The BL-type would be better suited under different situations.
If a chain utilizing a lower safety factor is selected then the stress load in components would become higher. If chains are used with corrosive elements, then they may become fatigued and break quite easily. Performing regular maintenance is important when operating under these types of conditions.