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Inspect a Forklift
HRSDC and OSHA report that more than ten thousand workplace injuries connected to fork lifts take place each year. Operator error is the reason for many of these mishaps. Lack of proper equipment inspection and maintenance results in numerous others. Operation and maintenance of a forklift is not only the cause of personal injuries, but also of property damage. Forklifts could damage overhead pipes, sprinklers and building structures, and other machines when utilized improperly. The following day by day inspections must be done in order to reduce the likelihood of forklift mishaps.
Before inspecting different fluid levels turn the engine off. Inspect these fluids: engine oil, hydraulic oil, fuel, coolant and brake fluid. The tires also have to be checked for signs of wear and tear. Check the air pressure in the tires. Check the condition of the forks. The load backrest must be attached firmly. Do a visual check of the top-clip retaining heel and pin. After that carry out an inspection of the hydraulic hoses, mast chains, stops and cables. Make certain that the finger and overhead guards are securely attached.
LP forklifts have propane tanks that need to be inspected for indications of damage, rust or corrosion. Test the battery's electrolyte levels and charge. All belts should be inspected for wear. Check to make certain the owner's handbook is stored on-board the forklift in a storage compartment. Test the seat belt to make certain the latches are secure. Check the hood latch to ensure it is working as it should.
To make sure there are no unusual engine sounds, start the engine up and listen for any irregularities. If there are, investigate promptly. Check the steering controls and the accelerator. The parking break and the service break should be properly working.
To guarantee proper functioning in both forward and reverse, the tilt control and drive control must be checked. The functioning of the hoist, the lowering control and attachment control needs periodic checking. Check the horn and lights. Then check the defroster, wipers and heater to make certain they are working smoothly. Inspect each gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance includes checking tires and replacing damaged or worn tires. Different kinds of forklifts are designed to be used with specific kinds of tires: polyurethane, solid or pneumatic. Tire types differ depending on things such as duration and frequency of use, load weight and ground surfaces. To be able to change a forklift tire you will require the following tools: spare tires, forklift jack and tire press. Replacing your forklift tires periodically is necessary to help prolong the life of the equipment.
Instructions
1 Thoroughly check the tires for indications of damage and wear. Make sure that the type of tire on the forklift is the correct kind. If the wear on the tire is over 40%, the tire must be replaced.
2 You should purchase spare or replacement tires.
3 Position the jack under the tire and lift the forklift to a height which allows you to take out the tire easily.
4 To separate the tire from the rim, utilize the tire press and take out the old tire. Replace the tire with the new one and tightly secure. Lower the forklift, then move the jack to the next damaged tire and do the same thing.
5 A damaged tire can be repaired on site by a local repair company. If this is your first call, the repair company could provide an estimate fro free. If the tires are really big, you would require a stationary tire press. In that case, you will need to remove the tire and bring it to a repair shop.